High-Capacity Rectal Suppository Filling and Sealing Machine for Pharmaceutical Industry

• After-sales Service: After Sale Service Supporting
• Warranty: 1 Year
• Type: Suppository Filling and Sealing Machine
• Automatic Grade: Fully Automatic
• Material Type: Liquid
• Filling Valve Head: Multi-Head
• Model NO.: SL7
• Feed Cylinder Structure: Multi-Room Feeding
• Dosing Device: Capacity Cup
• Filling Principle: Atmospheric Pressure
• Packaging Container Lifting Structure: Chute Lifting
• Structure: Linear
• Packaging: Bottle
• Packaging Material: Plastic
• Dimension(L*W*H): 3470*3480*2230mm
• Capacity: 8000-12000 Granules/Hour
• Weight: 2000kg
• Control System: PLC+Him
• Operation Method: Automatic
• Transport Package: Wood Case
• Specification: 3000mm*3000mm*1700mm
• Trademark: Huayuan
• Origin: China
• Production Capacity: 50sets/Year

Product Description

KLM-ZL-7 Pharmaceutical Suppository Filling and Sealing Machine

Main Application:

The full-automatic suppositories production unit is powered by a PLC-controlled system, utilizing a pneumatic mode for the automatic production line. This innovative equipment merges advanced foreign technology with domestic needs, offering a novel design and user-friendly operation. It is recognized for its high efficiency and stability, securing a leading position in domestic technical standards. During its development, user needs have been prioritized, ensuring adjustable accuracy and versatile performance. The equipment can produce various shapes and specifications of suppositories using different packing materials (PVC, PE, PVC/AL/PE Compound film), while also eliminating unqualified products.

Working Principle:

The rolled plastic sheet material (PVC or PVC/PE) undergoes positive pressure to blow and shape into a mold, automatically entering the filling procedure. The drug fluid is evenly stirred and precisely dosed through a high-precision pump, then segmented into multi-strip iso-segments. It solidifies through repeated cryo-stereotyping, transforming from fluid to solid. Finally, the suppositories are completed through forming, sealing, batch numbering, and shearing processes.

Main Technical Parameters:

Production capacity	8000-12000 pieces/hour
Dose per unit	0.5-5 ml
Deviation	±1%
Adapting base material	Emi-synthesis fatty acid lipo-glycerol, glycerol gelatin, carbowax
Suppository shape	Bullet, torpedo, duck-mouth
Storing vessel volume	50 L
Air pressure	0.6Mpa
Water consumption	800KG/h
Air consumption	1.5m3/min
Working voltage	50Hz AC 380V
Total powder	7.5kw
Machine weight	1500kg
External dimension	3470*3480*2230mm

 

Technical Characteristics:

1. Uses insert filling for accurate positioning, preventing drug dribbling, wall hanging, and ensuring high-precision dosing.

2. Highly adaptable, suitable for filling high-viscosity gelation groups and traditional Chinese medicinal materials.

3. Features PLC-written formula control and an industrial-grade human-machine interface for high automation, convenient adjustments, precise temperature control, reliable actions, and steady operation.

4. Includes a large-volume fluid storage vessel with thermostatic, stirring, and fluid surface auto-control assemblies.

5. Reduces worker's physical labor with low-position drug fluid filling, fluid cycling supply, and pathway temperature control to prevent drug fluid coagulation during machine stoppages.

6. One-side operation for better visibility.

Equipment Advantages:1. PLC testing function: Features online monitoring, self-check alarm, and synchronized problem cause display, facilitating easy fault removal by operators.
2. Static System Filling:
Pharmaceuticals near the bolt shells may flow under electrostatic force, potentially compromising the quality of the sealed bolts.
3. Mixing Barrel Speed Regulation:
Different drug matrix series require specific mixing effects to ensure uniform drug content before filling.
4. Cooling Speed Regulating System:
Different drug ingredients may need varied cooling speeds. Slow or low cooling speeds reduce production efficiency, while high speeds may cause drug spillage due to sudden temperature drops. The cooling speed is adjustable to meet these needs.
5. Adjustable Shear Grain Number System:
Catering to customer demands, the system can adjust to produce 4, 5, 6, or 7 grain numbers, and supports PVC/PE production.