Suppository Granule Filling and Sealing System

• Customization: Available
• After-sales Service: After Sale Service Supporting
• Warranty: 1 Year
• Model NO.: KLM-ZL-7
• Automatic Grade: Fully Automatic
• Material Type: Liquid
• Filling Valve Head: Multi-Head
• Feed Cylinder Structure: Multi-Room Feeding
• Dosing Device: Capacity Cup
• Filling Principle: Atmospheric Pressure
• Packaging Container Lifting Structure: Chute Lifting
• Structure: Linear
• Packaging: Bottle
• Packaging Material: Plastic
• Dimension(L*W*H): 3470*3480*2230mm
• Capacity: 8000-12000 Granules/Hour
• Weight: 2000kg
• Control System: PLC+Him
• Operation Method: Automatic
• Transport Package: Wood Case
• Specification: 3000mm*3000mm*1700mm
• Trademark: Huayuan
• Origin: China
• Production Capacity: 50sets/Year

Product Description

KLM-ZL-7 pharmaceutical suppository filling and sealing machine

Main application:

This full-automatic suppository production unit utilizes PLC for comprehensive control and pneumatic systems as the power source. Combining cutting-edge foreign technology with local industry needs, its innovative design and user-friendly operation make it a highly efficient and stable production unit. It stands at the forefront of domestic technology. Designed with user needs in mind, it offers adjustable accuracy for producing various shapes and specifications of suppositories. It accommodates different packaging materials (PVC, PE, PVC/AL/PE compound film) and eliminates unqualified products.

Working Principle:

Plastic sheet material (PVC or PVC/PE) is positively pressed to form shapes, which then proceed to the automatic filling stage. Utilizing a high-precision dosing pump, drug fluid is precisely portioned and transformed from liquid to solid through multi-stage cryo-stereotyping. Finally, it undergoes forming, sealing, batch numbering, and shearing to become finished suppositories.

Main Technical Parameters:

Production capacity	8000-12000 pieces/hour
Dose per unit	0.5-5 ml
Deviation	±1%
Adapting base material	Emi-synthesis fatty acid lipo-glycerol, glycerol gelatin, carbowax
Suppository shape	Bullet, torpedo, duck-mouth
Storing vessel volume	50 L
Air pressure	0.6Mpa
Water consumption	800KG/h
Air consumption	1.5m3/min
Working voltage	50Hz AC 380V
Total powder	7.5kw
Machine weight	1500kg
External dimension	3470*3480*2230mm

 

Technical characteristics

1. Utilizes insert filling for accurate positioning, eliminating drips and wall residue, with highly precise counting.

2. Offers wide compatibility, suitable for high-viscosity gelatin and traditional Chinese medicines.

3. Features PLC control with an industrial-grade human-machine interface for high automation, ease of adjustment, precise temperature control, and reliable operation.

4. Equipped with a large-volume fluid storage vessel with homeothermia, stirring, and automatic fluid surface control.

5. Designed to reduce worker physical strain, with low-position fluid filling, cycling fluid supply, and temperature maintenance to prevent coagulation during machine stops.

6. Single-side operation with improved visibility.

Equipment advantages:1. PLC testing functionality: Real-time monitoring with self-check alarm and problem diagnostics for easy fault removal.
2. Static filling system
Trace pharmaceuticals near bolt shells may climb due to electrostatic forces, potentially affecting sealing quality.
3. Mixing barrel speed regulation system
Different drug matrices require specific mixing speeds to ensure consistent drug content before filling.
4. Adjustable cooling speed system
Different drug ingredients may need varying cooling speeds. Adjustable speeds prevent production inefficiencies or drug splitting due to sudden temperature drops.
5. Adjustable shear grain number system
Customizable shear grain numbers (e.g., 4/5/6/7 sets) to meet diverse customer requirements for PVC/PE production.