| Customization: | Available |
|---|---|
| Application: | Chemical Industry, Clinical Diagnosis, Cosmetic Industry, Food Industry, Food Safety, Forensic Science, Pharmaceutical Industry |
| Certification: | GMP, ISO |
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YUJ-17BZ Fully Automatic TCM Pill Making Machine
--Intelligent Multi-size Herbal Pill Production Solution
Product Overview
This machine adopts modular multi-mode control technology, compliant with Chinese Pharmacopoeia 2020 Edition requirements for honeyed pills, concentrated pills, and water pills production. Certified by CFDA (Certificate No.: GMP-17BZ-2023), it accommodates full-size pill forming processes from φ2mm to φ23mm.
Core Specifications
Multi-mode Pelletizing System
Operation Mode Diameter Range Roundness Tolerance Applicable Types
Micro-pills Mode φ2-12mm ≤±0.15mm Water-honeyed pills, Dropping pills
Big-pills Mode φ12-23mm ≤±0.25mm Honeyed pills, Concentrated pills
Key Components
○ Single-screw extrusion system with intelligent temperature control (30-90ºC adjustable)
○ Graded forming module with 3-stage frequency conversion (0-50r/min stepless speed regulation)
○ Composite cutting rollers: Titanium alloy surface hardening treatment (HRC58-62)
Applications
Material Compatibility:
✓ High-viscosity materials: Honey-mixed powders (honey refining ratio 1:1.2-1.8)
✓ Fibrous herbs: ≤30% fiber content in TCM powder
✓ Special formulations: Concentrated pill materials with ≤10% fluid extract
Typical Applications:
○ Traditional honey pills: Precision forming of 3g-large pills (φ≈15mm)
○ Hospital preparations:High-speed micro water pills (φ≤5mm) production
○ Health supplements: Continuous production of 8mm soft gelatin pills with oily components
Technological Breakthroughs
1. Smart Diameter Adjustment
Servo motor-driven template achieves ±0.1mm diameter accuracy with 100-formula parameter memory.
2. Anti-adhesion System
○ Atomized coating device: Online food-grade magnesium stearate spraying
○ Teflon-coated conveyor belt: Friction coefficient ≤0.15
1. Quality Monitoring Module
Integrated machine vision system:
✓ Real-time weight variation monitoring (CV≤5%)
✓ Automatic rejection of pellets with ellipticity >6%
Operational Parameters
Parameter Specification
Capacity φ2-8mm: 80-120kg/h
φ12-23mm: 80-120kg/h Power 7.5kW main motor + 3kW servo system
Compressed Air 0.6-0.8 MPa (0.3m³/min consumption)
Key Advantages
High Efficiency: Mode change <15 minutes (vs 2hrs traditional)
Two-mode Control: Independent parameter systems for 2-12mm & 12-23mm ranges
Medical-grade Materials: 316L stainless steel contact surfaces (Ra≤0.4μm)
Maintenance-friendly: Modular design with 90% tool-free replacement parts
Application Scenarios
R&D Labs: Minimum 200kgs trial production
Multi-product Workshops: 6 size changes within 8 hours
cGMP Facilities: Automated electronic batch records (FDA 21 CFR Part 11 compliant)
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