Pharmaceutical Suppository Line Machine

• Customization: Available
• Warranty: 1 Year
• Type: Pharmaceutical Packaging Machinery
• Model NO.: HY-U
• Certification: GMP, ISO
• Voltage: 380V
• Computerized: Computerized
• Customized: Customized
• Condition: New

Product Description

1. Character:

1) PLC checking function: through PLC online checking function to self-checking and alarm for running stoppage, and show the reason of stoppage in order that the operator remedy it in time.
2) Filling part within free static electricity system.
3) Agitation vat speed adjustment system
4) Cooling speed adjustment system
5) Cutting gains speed adjustment system
6) Notice: finished products can be set 4/5/6/7pcs. The machine can product PVC/PE
7)Meet cGMP
4.Instruction and description
1) Operating principle
1.1)finalize the design:
Use PVC/PE suppositories through clamp structure and pass into -->air filling mould-->membrane making shape. Triangle knife side cut,dotted line cutting.
1.2)filling part:
There are 7 filling terminal,with embedded type filling for shaped suppository for one time, filling accuracy can get ±1%,there is electrical heating system to keep heat for raw material barrel, and there is mixing motor for raw material, the raw material of charging basket entrance into filling terminal through circulator, and the rest raw material circulate to the barrel for next filling.
1.3) cooling part
Whole row is finished filling and passed into cooling shelf, cooling box is set cooling water unit, and cooling air is transformed by four condensers which is into the cooler bin to cool suppository.
1.4)seal and print code part:
Cooled solid suppository is sent to the seal district: preheat mould-->seal mould-->code print mould. And finished product is cut for 5 grains or 6 grains for a group.(according to customer's requirement)
2) Main parts induction
2.1) molding filling part
It is formed by film plate,transmit clamp,molding,finishing base,dotted line cutting,filling pump,material barrel,material circulator and section cutting, finish film making shell, material filling process   (picture2-1)
 Picture 2-1 molding filling part
2.2) molding
Package material from film place plate through guide wheel and transmit tongs entrance into shaping processing, there are preheat , heat  and shaping mould, and slot is loaded butt joint model (gassing mould) for production. Picture2-2

2-2 shaping diagram

 

2.2.1) base finishing and dotted line cutting base
Film material after shaping with cutter processing bottom margin, dotted line cutting

Picture 2-3 processing bottom margin

Picture 2-4 dotted line cutting

    2.3) filling
It is formed by filling pump, material barrel, stirrer, Circulation pump, to finish filling process.

Picture 2-5 filling pump
Filling pump have several plunger pump, adjust filling quantity by hand shank on the top of it, there is 6 or 7 terminals injector at the lower part of pump (picture 6-5)
Add the material into material barrel, heat the element to keep certain temperature, and mixer is driver by speed motor, keep the uniformity temperature, circulator keep material is cycled between material barrel and filling pump. (picture 2-6).

Picture 2-6 material barrel, mixer and circulator
2. 4) segmentation and cutting

Picture 2-7 segmentation and cutting
According to setting , the film material is cut 30 grain per row or 28 grain per row(picture2-7)

 2.5) cooler bin parts

It is formed by two cooling tunnels and air coolers, to finish solidify process.(picture 2-8)

Picture 2-8 cooler box(1Set)
Segmented strip entrance cooling tunnel and cool, circulator repeat running send it to sealing process (picture 2-9)

Picture 2-9 cooling tunnel
water chiller supply cool water, which is homodisperse by cooling fan,and the temperature is controlled 8ºC~16ºC.
2.6) finish sealing trail part

Picture 2-10 finish sealing trail part
Solidified strips are reheated after sealing, and printed lot number

 
5. Specification and Main Parameters of Goods:
Table 1:

Model	Unit	HY-U-7 Suppository filling and sealing machine
Capacity	PCS/Hour	10000-15000 (depending on producing)
Total Power	KW	7.5Kw
Voltage, frequency	V	3PH 380 +/-10% 50Hz
Dose per unit	ML	0.5~5 (depending on product)
Deviation	%	<±2
Suppository shape	N/A	Bullet, torpedo, duck-mouth ect (depending on product)
Adapting	N/A	Fatty acid glycerin,gelatin,glycol,etc., (depending on product)
Volume	L	50
Air pressure	Mpa	0.6
Air consumption	m^3	1.5
Water consumption	N/A	50kg per circle
Total weight	KG	2000
Machine dimensions	MM	HY-U: 3100*3480*2000mm

 

Table 2:

item	Name	remark
Shaping part	Film placed plate(mating 2 brake cylinder)	pneumatic element is from AirTac
	Film guide
	Molding
	Clamp film running device(mating 1 cylinder)
	Molding device(mating 3 pair cylinder)
	Pushing calibrator(mating 1 cylinder)
	Gassing device(mating 1 air-vent valve )
	thimble(mating 1 cylinder)
	Shaping part box(include internal holder)	Raw material:aluminum, stainless steel
Filling part	dotted line knife(mating 1 pair cylinder)		pneumatic element is from  Airtac
	triangular knife(mating 1 cylinder)
	Filling device(pneumatic)
	Filling terminal(mating different specification as needed )
	charging basket(mixing motor)
	charging basket circulator(mating 1 cylinder )
	Filling part box(include internal holder)		Raw material:aluminum, stainless steel
	Organic glass shield
Cooling part	Cool water		Famous brand compressor
	Air cool
	Strips step-by-step system(pneumatic)		pneumatic element
	Cooling part box(include internal holder)		Raw material:aluminum, stainless steel
	Organic glass shield
Sealing part	Sealing reheat device		pneumatic element is from Mindman
	Heat seal device
	date of manufacture steel seal(mating 3 pairs cylinder)
	Cutting hob
	Strip tailor device
	Sealing part box(include internal holder)		Raw material:aluminum, stainless steel
	Organic glass shield
Elctrcal contolling system	PLC communication module		Mitsubishi
	human-computer interface		Delta
	transducer		Mitsubishi
	low-voltage apparatus		CHINT
	thermoregulator		Importing
	Electromagnetic valve air processing		AirTAC
	optoelectronic switch / approach switch / limit switch		OMRON/XO
	warning device		importing

 

     6. Free spare parts with machine

Name	Quantity
Suppository mould	1Set
Resistance heating rods	1Set
Air-joint	1Set
Dotted cutter	5Sets
Sealing ring	1Set